Dear James: We have a brick house and the mortar between the bricks has fallen out in spots. It looks terrible. What is the best method to repair this and how can I get new mortar to look like the old? — Kathy T.
Dear Kathy: Brick is virtually maintenance-free, but the mortar will crumble over many years. Although it is unsightly, don’t worry about the house falling down from a strong wind anytime soon. It is more of an aesthetics problem than a structural one.
You basically have two questions – 1) how to repair it and 2) how to make the repair match the old mortar. Replacing the crumbling mortar with new mortar that does not match can look worse than doing nothing at all. This is definitely not a fun task, so make sure you do it right the first time.
The process of removing the old mortar and replacing it with new mortar is called repointing or tuck pointing. You do not need the muscles of a Green Bay Packers middle linebacker to do this. A two-pound hammer works best, but if you are on the petite side, a one-pound hammer will suffice.
Tuck pointing is a painstakingly slow dirty task. You just use a cold chisel and hammer to slowly chip away at the old deteriorating mortar. Now you get to play doctor. Peck the old mortar away until you reach sound mortar (sort of like your dentist drills out a cavity).
Go slow because you do not want to damage the brick. You will be surprised how tightly the mortar will stick to the brick in some areas. Once you have removed all the bad mortar, brush it out with a whisk broom and hose off any dust. Save several pieces of mortar for a color match.
Mix three parts sand with one part of Type-N masonry cement. Mix in just enough water so that it holds its shape. Now take an hour break for a cool drink while the mortar stiffens.
You have about 30 minutes to use it before is stiffens too much. Scoop up some mortar on the bottom (yes, bottom) of the trowel and use a pointing tool to force the mortar into the gap. Once the gap is packed full, roll the jointing tool over it to smooth it out. Brush away any excess mortar.
Now for your second question about matching the new mortar to the old. Since the sand makes up about 75 percent of the mortar, its color has the greatest impact on the appearance of the dried mortar.
It is best if you can find the source of the original sand. This is not as difficult as it might seem. Sand is heavy and for this reason, the nearest source is usually used. Check with your house builder or others in your area and they may be able to help you.
If this does not work, you will now get to play detective. Rinse some of the old mortar with muriatic acid. Use a solution of five parts water to one part of acid. This will dissolve the old cement and leave just the original sand. This sometimes takes a day or two.
Now you have a sample of the original sand that you can use to find a match. The two appearance factors are the color and the various sizes of the particles. Rolling the sand in your finger can give an idea of the particle size. Happy hunting.
If your house is over 50 years old, the mortar probably had a higher lime content than the high-cement-ratio mortars used today. Add some lime to your mortar mix to more closely match your old mortar. You can buy bags of lime at your building supply outlet.
Send your questions to Here’s How, 6906 Royalgreen Dr., Cincinnati, OH 45244 or visit www.dulley.com.